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Y4830CNC数控内齿珩轮强力珩齿机

Y4830CNC Internal Gear Honing Wheel Power Honing Machine

Y4830CNC is a 7-axis 5-linkage CNC high-power gear honing machine with internal gear honer, in which the numerically controlled shafts include the honer carrier radial feed shaft (X-axis).
Y4830CNC数控内齿珩轮强力珩齿机
产品描述
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Technical Tarameter

Main features:

Y4830CNC is a 7-axis 5-linkage CNC high-power gear honing machine with internal gear honer, in which the numerically controlled shafts include the honer carrier radial feed shaft (X-axis), honer carrier axial feed shaft (Z1-axis), workbench axial feed shaft (Z2-axis), honer carrier angular rotating shaft (A-axis), column swinging shaft (B-axis), honer rotating shaft (C1-axis), and workbench rotating shaft (C2-axis). This machine boasts 7-axis 5-linkage function and can realize the radial, axial, and swinging high-power honing modes.

The main features of this machine are as below:

1. With high honing productivity, this machine can reduce the gear noise, improve the gear carrying capacity, prolong the gear life, improve the gear tooth face roughness (<Ra0.63um), and realize grade 5~6 gear accuracy.

2. The machine spindle and workpiece spindle adopt high-precision direct drive technology, featuring short drive chain and high machining accuracy.

3. The humanized operation interface and the user software of proprietary intellectual property rights are applied to realize automatic high-power honing process and automatic allowance compensation.

4. The direct drive Z2-axis linear motor, the intelligent clamping force control, and the automatic thermal deformation compensation technology guarantee the honing requirements of high-precision gears.

5. The constant force machining is realized by constant crossed axis angle machining. The workpiece phase detection and automatic tooth alignment technology are developed to realize the automated honing of gears.

6. This machine is installed with Siemens 840Dsl CNC system.

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Main technical parameters:
No. Item Technical parameter Unit
1 Maximum workpiece diameter φ300 mm
2 Workpiece modulus 0.5 ~ 4 mm
3 Workpiece pressure angle 14 ~ 40 °
4 Maximum length of workpiece 400 mm
5 Maximum gear width of workpiece 120 mm
6 Outside diameter of honer 400 mm
7 Width of honer 20/24/30/40/50/60 mm
8 Minimum inside diameter of honer 220 mm
9 Radial stroke of honer carrier  (X-axis) -175 ~ 0 mm
10 Maximum radial feeding speed of honer carrier (X-axis) 7500 mm/min
11 Axial stroke of honer carrier (Z1-axis) -403 ~ 97 mm
12 Maximum axial feeding speed of honer carrier (Z1-axis) 8000 mm/min
13 Axial stroke of worktable (Z2-axis) -630 ~ -100 mm
14 Maximum axial movement speed of worktable (Z2-axis) 50 m/min
15 Toolpost rotation angle (A-axis) ±45 °
16 Maximum rotating speed of toolpost (A-axis) 112 °
17 Oscillating angle of column (B-axis) ±10 °
18 Maximum oscillating speed of column (B-axis) 12 °/s
19 Maximum speed of honer (C1-axis) 1500 rpm
20 Maximum workpiece speed (C2-axis) 6000 rpm
21 Maximum honing force 1000 N
22 Machine volume (Length × Width × Height) 265×255×265 cm
23 Net weight of machine 10000 Kg
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Y4830CNC
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Y4830CNC Internal Gear Honing Wheel Power Honing Machine

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Y4830CNC is a 7-axis 5-linkage CNC high-power gear honing machine with internal gear honer, in which the numerically controlled shafts include the honer carrier radial feed shaft (X-axis).
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Product description
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Technical Tarameter

Main features:

Y4830CNC is a 7-axis 5-linkage CNC high-power gear honing machine with internal gear honer, in which the numerically controlled shafts include the honer carrier radial feed shaft (X-axis), honer carrier axial feed shaft (Z1-axis), workbench axial feed shaft (Z2-axis), honer carrier angular rotating shaft (A-axis), column swinging shaft (B-axis), honer rotating shaft (C1-axis), and workbench rotating shaft (C2-axis). This machine boasts 7-axis 5-linkage function and can realize the radial, axial, and swinging high-power honing modes.

The main features of this machine are as below:

1. With high honing productivity, this machine can reduce the gear noise, improve the gear carrying capacity, prolong the gear life, improve the gear tooth face roughness (<Ra0.63um), and realize grade 5~6 gear accuracy.

2. The machine spindle and workpiece spindle adopt high-precision direct drive technology, featuring short drive chain and high machining accuracy.

3. The humanized operation interface and the user software of proprietary intellectual property rights are applied to realize automatic high-power honing process and automatic allowance compensation.

4. The direct drive Z2-axis linear motor, the intelligent clamping force control, and the automatic thermal deformation compensation technology guarantee the honing requirements of high-precision gears.

5. The constant force machining is realized by constant crossed axis angle machining. The workpiece phase detection and automatic tooth alignment technology are developed to realize the automated honing of gears.

6. This machine is installed with Siemens 840Dsl CNC system.

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We could not find any corresponding parameters, please add them to the properties table
Main technical parameters:
No. Item Technical parameter Unit
1 Maximum workpiece diameter φ300 mm
2 Workpiece modulus 0.5 ~ 4 mm
3 Workpiece pressure angle 14 ~ 40 °
4 Maximum length of workpiece 400 mm
5 Maximum gear width of workpiece 120 mm
6 Outside diameter of honer 400 mm
7 Width of honer 20/24/30/40/50/60 mm
8 Minimum inside diameter of honer 220 mm
9 Radial stroke of honer carrier  (X-axis) -175 ~ 0 mm
10 Maximum radial feeding speed of honer carrier (X-axis) 7500 mm/min
11 Axial stroke of honer carrier (Z1-axis) -403 ~ 97 mm
12 Maximum axial feeding speed of honer carrier (Z1-axis) 8000 mm/min
13 Axial stroke of worktable (Z2-axis) -630 ~ -100 mm
14 Maximum axial movement speed of worktable (Z2-axis) 50 m/min
15 Toolpost rotation angle (A-axis) ±45 °
16 Maximum rotating speed of toolpost (A-axis) 112 °
17 Oscillating angle of column (B-axis) ±10 °
18 Maximum oscillating speed of column (B-axis) 12 °/s
19 Maximum speed of honer (C1-axis) 1500 rpm
20 Maximum workpiece speed (C2-axis) 6000 rpm
21 Maximum honing force 1000 N
22 Machine volume (Length × Width × Height) 265×255×265 cm
23 Net weight of machine 10000 Kg
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The company is a high-tech enterprise in Jiangsu Province, and has built "Nanjing Enterprise Technology Center" and "Nanjing Gear Machine Tool Engineering Technology Research Center".

Address:江苏省南京市江宁区科学园醴泉路29号

Tel:025-68105599

E-mail:bgs@nmt2.com