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YS5120CNC高速数控插齿机

YS5120CNC High-Speed gear shaper

This machine is a CNC high-speed four-axis three-linkage gear shaping machine installed with Siemens 828D CNC system
YS5120CNC高速数控插齿机
产品描述
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Technical Tarameter

Main Features :

This machine is a CNC high-speed four-axis three-linkage gear shaping machine installed with Siemens 828D CNC system. Four shafts include radial feeding shaft (X-axis), worktable rotating shaft (C2-axis), cutter rotating shaft (C1-axis), and spindle of stroke variable-frequency speed regulation.

This machine features 1,750 cycles/min stroke speed and extensive circumferential and radial feeding rates. The diversified cycle modes can be realized by simple programming, featuring novel high circumferential feeding rate and automatic speed change function for course and finish gear shaping. This machine features good stiffness, novel structure, complete functionality, and high safety and reliability and is applicable for the high-efficiency mass production of internally/externally engaged cylindrical gears, multiplex gears with shoulders, sector gears, and combination child gears. The performance characteristics are as below:

1) High productivity

The static pressure slideways and the static pressure bearings are applied for the toolpost structure of this machine to meet the high-speed stroke needs.

2) Excellent stiffness

The machine fulfills the radial cutting motion by column movement along bed and the back-off motion by oscillating toolpost. The bed is a foundation component double-wall structure made of high-density cast gray iron, featuring excellent thermal stability, and is installed with injection molded slideways to remarkably reduce the friction coefficient of radial motion.

Short drive chain, the high-precision beveloid worm gear pairs are applied for the toolpost and worktable.

3) Low vibration and noise of machine

This machine is designed with novel double-cam back-off mechanism, featuring the advantages in following three aspects:

The toolpost weight is remarkably reduced.

It can mitigate the impact vibration caused by the cam manufacturing error.

The main motion mechanism is designed with all-new 2D balancing and damping mechanism to effectively balance the inertial force caused by the reciprocating motion of crank-link mechanism.

4) High automation level of machine eases the operations and adjustments.

 

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Main Technical parameter:
Item Unit Technical parameter
Maximum workpiece diameter External gear  mm 200
Internal gear mm 60+d Cutter diameter
Maximum modulus mm 4
Maximum machineable gear width  mm 30
Maximum stroke length  mm 40
Spindle stroke speed  str/min 400-1750
Spindle diameter  mm 85
Distance from spindle end face to worktable plane  mm 205-255
Distance from cutter centerline to worktable centerline  mm -30~200
Diameter of worktable plane  mm 260 (240 for swing type worktable)
Bore diameter of worktable  mm 120
Back-off value at highest position of gear shaping cutter spindle  mm >0.32
Offset of inclined back-off column mm ±20
Radial feeding speed (Stepless speed change)  mm/str 0.001~0.2
Maximum rotating speed during fast running of worktable  rpm 16
Motor total power/Main motor power  kW 20.85KVA/5.5kW
Overall machine dimensions (Length × Width × Height) cm 308×287×220
Net weight/gross weight  kg Main machine: 5500/6000
Electric cabinet: 300/380
Cooler and chip conveyor:600/680

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YS5120CNC
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YS5120CNC High-Speed gear shaper

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This machine is a CNC high-speed four-axis three-linkage gear shaping machine installed with Siemens 828D CNC system
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Product description
Parameters
Technical Tarameter

Main Features :

This machine is a CNC high-speed four-axis three-linkage gear shaping machine installed with Siemens 828D CNC system. Four shafts include radial feeding shaft (X-axis), worktable rotating shaft (C2-axis), cutter rotating shaft (C1-axis), and spindle of stroke variable-frequency speed regulation.

This machine features 1,750 cycles/min stroke speed and extensive circumferential and radial feeding rates. The diversified cycle modes can be realized by simple programming, featuring novel high circumferential feeding rate and automatic speed change function for course and finish gear shaping. This machine features good stiffness, novel structure, complete functionality, and high safety and reliability and is applicable for the high-efficiency mass production of internally/externally engaged cylindrical gears, multiplex gears with shoulders, sector gears, and combination child gears. The performance characteristics are as below:

1) High productivity

The static pressure slideways and the static pressure bearings are applied for the toolpost structure of this machine to meet the high-speed stroke needs.

2) Excellent stiffness

The machine fulfills the radial cutting motion by column movement along bed and the back-off motion by oscillating toolpost. The bed is a foundation component double-wall structure made of high-density cast gray iron, featuring excellent thermal stability, and is installed with injection molded slideways to remarkably reduce the friction coefficient of radial motion.

Short drive chain, the high-precision beveloid worm gear pairs are applied for the toolpost and worktable.

3) Low vibration and noise of machine

This machine is designed with novel double-cam back-off mechanism, featuring the advantages in following three aspects:

The toolpost weight is remarkably reduced.

It can mitigate the impact vibration caused by the cam manufacturing error.

The main motion mechanism is designed with all-new 2D balancing and damping mechanism to effectively balance the inertial force caused by the reciprocating motion of crank-link mechanism.

4) High automation level of machine eases the operations and adjustments.

 

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We could not find any corresponding parameters, please add them to the properties table
Main Technical parameter:
Item Unit Technical parameter
Maximum workpiece diameter External gear  mm 200
Internal gear mm 60+d Cutter diameter
Maximum modulus mm 4
Maximum machineable gear width  mm 30
Maximum stroke length  mm 40
Spindle stroke speed  str/min 400-1750
Spindle diameter  mm 85
Distance from spindle end face to worktable plane  mm 205-255
Distance from cutter centerline to worktable centerline  mm -30~200
Diameter of worktable plane  mm 260 (240 for swing type worktable)
Bore diameter of worktable  mm 120
Back-off value at highest position of gear shaping cutter spindle  mm >0.32
Offset of inclined back-off column mm ±20
Radial feeding speed (Stepless speed change)  mm/str 0.001~0.2
Maximum rotating speed during fast running of worktable  rpm 16
Motor total power/Main motor power  kW 20.85KVA/5.5kW
Overall machine dimensions (Length × Width × Height) cm 308×287×220
Net weight/gross weight  kg Main machine: 5500/6000
Electric cabinet: 300/380
Cooler and chip conveyor:600/680

The company is a high-tech enterprise in Jiangsu Province, and has built "Nanjing Enterprise Technology Center" and "Nanjing Gear Machine Tool Engineering Technology Research Center".

Address:江苏省南京市江宁区科学园醴泉路29号

Tel:025-68105599

E-mail:bgs@nmt2.com